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Senior Process Engineer - Gas Processing

  • Full Time
  • First Shift (Day)
  • Experience: Fresh
  • Old Cairo, Egypt
  • 1 Vacancy

Job Summary

Rashpetco/Burullus is seeking a Process Engineer - Gas Processing with 7+ years of experience in the oil and gas industry. This role offers an exciting opportunity to support the Engineering and Brownfield Team in optimizing and troubleshooting gas processing systems, including compressors, pumps, air coolers, tanks, offsites, and other essential process equipment.

As a Process Engineer, you will be responsible for the design, analysis, and optimization of gas processing facilities, ensuring safe, efficient, and reliable operations. This role will involve both technical challenges and collaboration within a Joint Venture (JV) environment, requiring you to work effectively with a diverse range of internal and external stakeholders.

Key Responsibilities

  • Develop and maintain process models using Aspen HYSYS, Unisim, and PIPESIM for gas processing systems.
  • Perform flare system, PSV,and blowdown calculations using Flarenet.
  • Conduct equipmentsizing for compressors, pumps, aircoolers, separators, tanks, pressure vessels  and  heat exchangers with tools like HTRI.
  • Contribute to process optimization across systems such as slug catchers, gas dehydration, condensatestabilisation, offshore/subsea facilities, and offsites.
  • Assist with bottleneck analysis, identifying capacity constraints, and recommending improvements.
  • Support Management of Change (MoC) processes for plant modifications.
  • Engage in HAZOP, HAZID, LOPA, and QRA reviews to ensure safety compliance.
  • Provide technical reports, calculations, and design documentation, ensuring alignment with Shell DEPs and international engineering standards.
  • Collaborate with operations teams to resolve production issues, minimize deferments, and enhance product quality.
  • Work closely with project teams, contractors, and JV stakeholders to meet technical and operational objectives.